Pneumatic & Air Management

Bypass Valve Repair & Overhaul

FAA & EASA certified bypass valve repair and overhaul.

About the Bypass Valve

A bypass valve diverts air or fluid around a heat exchanger, filter, or other system element to regulate temperature, manage flow, or protect downstream components when the primary path is restricted. In pneumatic and air-management service it commonly modulates flow around a cooler or core, allowing controlled blending of cooled and uncooled streams or relief of excess pressure. Depending on design it is actuated thermostatically, pneumatically, or by a spring-loaded differential element. Principal wear and failure modes are seat and poppet wear that produces leakage, spring relaxation or fatigue that shifts cracking pressure, sticking from contamination or thermal cycling, actuator or sensing-element degradation, and corrosion of internal surfaces. These cause improper bypass timing, temperature or pressure excursions, and chatter, driving seat refurbishment, spring and seal replacement, and flow and crack-pressure testing.

Our Bypass Valve Repair Capability

QTC repairs and overhauls bypass valve components to the original manufacturer's specifications under our FAA and EASA Part 145 approvals. Our engineers — including former OEM pneumatic & air management specialists — perform teardown, inspection, cleaning, component replacement, functional and leak testing, and certification, and develop repairs for rejected and beyond-economic-repair (BER) hardware.

View Pneumatic Valves capability →

All Bypass Valve Parts We Service

Click a part number for repair details and to request a quote.

Part numberMakeModel
738385-2
738385-3
738385-4

Frequently Asked Questions

Does QTC repair bypass valve components?

Yes. QTC repairs and overhauls bypass valve components under our FAA & EASA Part 145 approvals. Our catalog lists 3 bypass valve part numbers. Request a quote to confirm capability and turnaround.

What aircraft use the bypass valve?

Bypass Valve part numbers in our catalog span multiple aircraft platforms. See the full parts list below.

What is involved in bypass valve repair and overhaul?

Our process typically includes incoming inspection, disassembly, cleaning, non-destructive evaluation, repair or replacement of worn elements, functional/leak testing, and certification with the appropriate airworthiness release.

Request a Quote for Bypass Valve Repair

Send us your part numbers and condition. Our engineers respond with repair scope, turnaround, and pricing.